
CNC精密五金必用!通過式噴淋清洗機,除油干燥一步達標
CNC precision hardware is a must-have! Through the spray cleaning machine, the oil removal and drying meet the standard in one step
CNC精密五金零件加工后,表面附著的切削油、拋光膏、金屬微屑,是影響產品品質的核心隱患,尤其高精度五金件,對除油潔凈度、干燥度、無殘留要求極高,普通人工清洗、簡易噴淋設備根本無法達標,極易出現油污殘留、水漬斑點、干燥不透等問題,導致達因筆測試不合格,直接影響包裝出貨與產品合格率。通過式噴淋清洗機專為精密五金批量清洗設計,適配標準化工業清洗流程,集噴淋粗洗、精洗、漂洗、瀝水、干燥于一體,完美契合CNC零件全流程清洗需求,告別人工繁瑣操作,潔凈度、干燥度雙達標,輕松通過達因筆測試。
After CNC precision hardware parts are processed, cutting oil, polishing paste, and metal chips attached to the surface are the core hidden dangers that affect product quality. Especially for high-precision hardware parts, the requirements for oil removal cleanliness, dryness, and no residue are extremely high. Ordinary manual cleaning and simple spraying equipment cannot meet the standards, which easily leads to problems such as oil residue, water stains, spots, and poor drying, resulting in the failure of the Dain pen test, directly affecting packaging, shipping, and product qualification rate. The through type spray cleaning machine is designed specifically for batch cleaning of precision hardware and is compatible with standardized industrial cleaning processes. It integrates spray coarse cleaning, fine cleaning, rinsing, draining, and drying, perfectly meeting the full process cleaning needs of CNC parts. It eliminates manual and tedious operations, achieves dual standards of cleanliness and dryness, and easily passes the Dain pen test.
精密五金清洗痛點:達標難、效率低,人工操作易報廢
Pain points of precision hardware cleaning: difficult to meet standards, low efficiency, and easy to scrap manual operation
CNC精密五金零件體積小、結構精細,部分帶有微孔、窄縫、盲孔,切削油附著力強,傳統人工擦洗、簡易浸泡清洗,不僅效率極低,單批次處理耗時超半小時,還容易劃傷零件表面、磕碰變形;即便搭配超聲波清洗,缺少后續閉環噴淋漂洗與恒溫干燥,極易出現清洗劑殘留、水漬殘留,達因筆測試通過率不足70%,返工率居高不下。而通過式噴淋清洗機,可對接標準化清洗工藝流程,實現流水線式自動化作業,從清洗到干燥全流程可控,徹底解決精密件清洗達標難、效率低、人工損耗大的行業難題。
CNC precision hardware parts have small volume and fine structure, some of which have micro holes, narrow gaps, and blind holes. The cutting oil has strong adhesion, and traditional manual scrubbing and simple soaking cleaning not only have extremely low efficiency, but also take more than half an hour to process in a single batch, and are prone to scratching, bumping, and deforming the surface of the parts; Even with ultrasonic cleaning, the lack of subsequent closed-loop spray rinsing and constant temperature drying can easily result in residual cleaning agents and water stains. The pass rate of the Dain pen test is less than 70%, and the rework rate remains high. Through the use of a spray cleaning machine, standardized cleaning processes can be integrated to achieve automated assembly line operations. The entire process from cleaning to drying can be controlled, completely solving the industry problems of difficult to meet precision parts cleaning standards, low efficiency, and high manual losses.
通過式噴淋清洗機:適配精密五金標準清洗流程,全程可控
Through type spray cleaning machine: adapted to the standard cleaning process of precision hardware, fully controllable throughout the process
針對CNC精密五金除油清洗的標準流程,通過式噴淋清洗機可完美適配每一個環節,實現全流程自動化,無需人工反復操作。設備支持多工位分區設計,對應標準清洗步驟:先將零件規整擺放至清洗籃,設備第一工位完成配比液噴淋粗洗,采用CY-1006A專用清洗劑按1:19兌水稀釋,加熱至60-70℃恒溫噴淋,高壓水流全方位沖洗,快速剝離表面切削油與雜質,替代人工手動清洗;第二工位完成二次精洗噴淋,進一步清除殘留油污與清洗劑,配合純水漂洗工位,上下抖動式噴淋,徹底沖凈殘留液,杜絕化學殘留。
For the standard process of CNC precision hardware degreasing and cleaning, the spray cleaning machine can perfectly adapt to every step, achieving full process automation without the need for manual repeated operations. The equipment supports multi station partition design, corresponding to standard cleaning steps: first, the parts are neatly placed in the cleaning basket. The first station of the equipment completes the coarse cleaning by spraying the proportioning solution. CY-1006A special cleaning agent is diluted with water at a ratio of 1:19, heated to 60-70 ℃ and sprayed at a constant temperature. High pressure water flow is used for all-round flushing to quickly remove surface cutting oil and impurities, replacing manual cleaning; The second workstation completes a second round of fine washing and spraying to further remove residual oil stains and cleaning agents. In conjunction with the pure water rinsing workstation, a shaking spray is used to thoroughly rinse off residual liquid and eliminate chemical residues.
設備后續集成瀝水、恒溫干燥、風冷冷卻模塊,噴淋清洗完成后,自動進入瀝水工位,配合無塵風槍預處理,快速去除表面大顆粒水滴;隨后進入100-115℃恒溫烤箱段,干燥3-5分鐘,烘干徹底無水印;最后經風機風冷3-5分鐘,快速降溫至室溫,零件取出后無變形、無殘留、無水漬,表面潔凈干爽,達因筆測試通過率100%,直接進入包裝出貨環節,全程無需人工中轉,省時省力。
The equipment integrates drainage, constant temperature drying, and air-cooled cooling modules. After the spray cleaning is completed, it automatically enters the drainage station and is pre treated with a dust-free air gun to quickly remove large surface water droplets; Then enter the 100-115 ℃ constant temperature oven section, dry for 3-5 minutes, and dry thoroughly without any watermarks; Finally, the parts are air-cooled by a fan for 3-5 minutes and quickly cooled to room temperature. After being removed, there is no deformation, residue, or water stains on the surface, and the surface is clean and dry. The pass rate of the Dyn pen test is 100%, and it can directly enter the packaging and shipping process without manual transfer, saving time and effort.
設備核心優勢,適配精密制造批量生產
Equipment core advantages, suitable for precision manufacturing and mass production
通過式噴淋清洗機為全自動流水線設計,溫度、噴淋壓力、清洗時長、干燥溫度均可精準調控,完美匹配精密五金清洗的各項參數要求,避免人工操作的誤差。設備采用360°多角度噴淋嘴,無沖洗死角,微孔、夾縫內的雜質也能徹底清除,相比單一批量超聲波清洗,多了閉環噴淋漂洗與干燥環節,潔凈度與干燥度更有保障,單批次清洗時長縮短至10分鐘內,效率較人工提升8倍以上。
The through type spray cleaning machine is designed for a fully automatic assembly line, with precise control of temperature, spray pressure, cleaning duration, and drying temperature, perfectly matching the various parameter requirements of precision hardware cleaning and avoiding errors in manual operation. The equipment adopts a 360 ° multi angle spray nozzle, with no dead corners for flushing, and impurities in micropores and crevices can be thoroughly removed. Compared with single batch ultrasonic cleaning, it has a closed-loop spray rinsing and drying process, which ensures better cleanliness and dryness. The cleaning time for a single batch is shortened to less than 10 minutes, and the efficiency is more than 8 times higher than manual cleaning.
設備整機密封環保,廢液統一回收過濾,清洗液可循環使用,降低耗材成本,全程無刺鼻異味、無廢液飛濺,符合精密制造車間環保要求。適配各類CNC精密五金、電子元件、小型機械零件,從清洗、漂洗、干燥到冷卻,全流程一站式完成,省去多設備中轉麻煩,是精密制造行業降本增效、提升產品合格率的必備工業清洗設備。
The entire equipment is sealed and environmentally friendly, and the waste liquid is uniformly recycled and filtered. The cleaning solution can be reused, reducing the cost of consumables. There is no pungent odor or waste liquid splashing throughout the process, which meets the environmental protection requirements of precision manufacturing workshops. Suitable for various CNC precision hardware, electronic components, and small mechanical parts, the entire process from cleaning, rinsing, drying to cooling is completed in one stop, saving the trouble of multiple equipment transfers. It is an essential industrial cleaning equipment for the precision manufacturing industry to reduce costs, increase efficiency, and improve product qualification rates.
本文由 通過式噴淋清洗機 友情奉獻.更多有關的知識請點擊 http://www.jodoy.cn 真誠的態度.為您提供為全面的服務.更多有關的知識我們將會陸續向大家奉獻.敬請期待.
This article is a friendly contribution from the through type spray cleaning machine For more related knowledge, please click http://www.jodoy.cn Sincere attitude To provide you with comprehensive services We will gradually contribute more relevant knowledge to everyone Coming soon.
公司:濟南科爾超聲波設備有限公司
熱線:18663767799
地址:山東省濟南市濟陽區創業路與啟航街交叉口南40米